Real-time Visibility for Every Machine - Connected or Not
Intelycx CORE connects legacy and modern equipment into a single, real-time operational view - enabling factories to start digitalization immediately and scale toward automation at their own pace.
Problem
The problem: machines exist, but visibility doesn’t
Most factories operate a mix of old and new equipment, yet still rely on:
- Paper logs and whiteboards
- Manual shift reports
- Delayed Excel calculations
- Operator-entered downtime after the fact
As a result, teams cannot see in real time:
- Which machines are running, idle, or stopped
- When performance drops mid-shift
- How availability changes during the day
- Accurate production output as it happens
Decisions are made too late, based on incomplete or outdated data.
Solution
One unified view - regardless of machine age
Whether a machine is 30 years old or brand new, Intelycx CORE delivers:
Solution
One platform. Two paths. Same outcome.
IWhether machines are fully connected or completely offline, Intelycx delivers Level 1 real-time visibility through two complementary approaches - Automation and Manual - unified in the same platform.
Level 1 Automated: Real-time machine data, captured automatically
Intelycx CORE connects directly to sensors, controllers, SCADA, MES, OPC-UA/SQL servers, and edge/IoT devices — capturing production counts, machine state, downtime events, and performance metrics instantly.
All data flows into dashboards with no operator input, no delays, no errors.
The result: accurate, real-time OEE across machines, lines, and shifts — visible as work happens.
Level 1 Manual: Real-time visibility — even without connectivity
Intelycx CORE removes the assumption that digitalization requires hardware upgrades. Operators log production counts, scrap, downtime reason codes, and shift activity.
As soon as data is entered, the system:
- Recalculates OEE instantly
- Updates availability and performance
- Displays events on a live shift timeline
- Updates supervisor and manager dashboards
Oversight
Who this is for
- Operators: clear guidance, fast feedback, simple data entry when needed
- Shift leaders: real-time visibility into events, downtime, and performance during the shift
- Engineers & CI teams: accurate data, consistent reason codes, and reliable timelines for analysis
- Plant managers: factory-wide performance at a glance — across all machines, all shifts
Every role. One platform. No blind spots.
Intelligence
Accurate data, automatically or manually captured
Intelycx CORE avoids data blind spots regardless of machine age or connectivity.
All data captured is:
- Linked directly to machine events or operator actions
- Timestamped and shift-aligned
- Consistent across automated and manual lines
- Immediately visible in dashboards — no end-of-shift delays
Outcomes
Built for mixed environments
Intelycx CORE is intentionally designed to support:
Reality
Designed for the factory as it actually is
Intelycx CORE is built for:
- Factories with old and new machines running side by side
- Lines with no sensors, no SCADA, and no connectivity
- Teams transitioning gradually toward automation
- Plants that can’t afford to stop production to upgrade
What manufacturers typically gain
With Level 1 visibility - automated or manual - manufacturers typically achieve
5-20%
potential OEE uplift
Faster
response to downtime and slow performance
Reduced
reporting gaps and human error
Why Intelycx
- Works with connected and non-connected machines
- No rip-and-replace required
- Manual and automated data unified in one system
- Real-time KPIs instead of end-of-shift surprises
2,000+
connected machines
Start your digital journey today
You don’t need perfect connectivity to begin.
You need visibility.