AI Vision Inspection
NEXACTO™ is Intelycx’s AI-powered vision inspection system that detects defects, validates assemblies, and ensures quality in real time - fully integrated with Intelycx CORE analytics and workflows.
Problem
The problem: visual quality checks don’t scale
Manual inspection simply can’t keep up with modern production speeds:
- Defects escape downstream
- Scrap and rework increase
- Quality data is incomplete or delayed
- Root causes are hard to trace
- Quality teams react instead of prevent
Solution
The solution: AI vision inspection, built for production reality
NEXACTO™ uses AI-powered computer vision to inspect products as they are produced - without slowing down the line. It enables:
Solution
Detect defects - accurately and consistently
By learning from real production data, the system maintains high detection accuracy while adapting to real-world variation.
NEXACTO™ is designed to identify:
- Surface defects
- Assembly errors
- Missing or incorrect components
- Visual deviations from standards
Fast training, rapid deployment
- Short training cycles
- Minimal disruption to production
- Rapid validation with real images
- Adaptable to new products or variants
Oversight
Real-time decisions at the edge
NEXACTO™ processes images and video close to the production line, enabling:
- Immediate pass/fail decisions
- Real-time rejection or alerts
- Minimal latency
Reliable operation even in demanding environments
Intelligence
Fully integrated with Intelycx CORE
AI Vision Inspection is not an isolated system.
NEXACTO™ feeds directly into Intelycx CORE:
- Defect events appear in timelines
- Quality losses impact OEE and KPIs
- Alerts and tickets trigger automatically
Root-cause analysis includes visual evidence
Outcomes
Visual traceability by design
Every inspection creates a visual record.
Teams gain:
Reality
Designed for quality-critical environments
NEXACTO™ is ideal for:
- High-volume production lines
- Packline and final inspection
- Safety-critical components
- Industries where defects are costly or unacceptable
The system ensures quality is enforced consistently – not selectively.
What manufacturers typically gain
Factories using AI Vision Inspection typically achieve:
Earlier
detection of defects
Reduced
scrap and rework
Improved
confidence in quality data
Why Nexacto
- Real-time inspection at production speed
- Fast deployment and training
- Integrated with CORE analytics and workflows
- Visual traceability built in
2,000+
connected machines
Make quality visible - and actionable
Stop discovering defects after products leave the line.
Start detecting them as they happen.