Securing the aerospace digital thread from design to deployment

Generic ERP systems are essential for planning, purchasing, inventory, finance, and transaction management, but they do not typically provide detailed, real-time visibility into what is happening on the aerospace shop floor. Intelycx complements ERP by connecting operations, quality, equipment, and frontline knowledge. CORE captures machine, process, alarm, downtime, and production data to show how work is performing in real time. NEXACTO adds AI-based visual inspection for defined quality checks, assembly verification, labels, markings, and visible defects. ARIS gives operators, technicians, and quality teams immediate access to approved work instructions, troubleshooting guidance, and standard procedures. Together, Intelycx closes the gap between enterprise planning systems and actual shop-floor execution without requiring manufacturers to replace their existing ERP investments.

Intelycx supports aerospace and defense compliance initiatives by strengthening operational traceability, controlled execution, and access to approved information. CORE can contextualize production, machine, process, inspection, and test events by work order, lot, serial number, part number, or operation, helping teams investigate deviations and support audit or customer-review activities. NEXACTO adds visual verification for defined requirements such as part presence, assembly conditions, labels, markings, and visible defects. ARIS provides operators and technicians access to approved procedures, quality criteria, and escalation workflows at the point of work. The implementation should be configured to the manufacturer’s specific data-control, access, cybersecurity, and deployment requirements. Intelycx supports—not independently certifies—a customer’s ITAR, defense, and quality-compliance program.

Yes. Aerospace manufacturers often manage engineer-to-order programs, long production cycles, frequent engineering changes, complex routings, and strict quality requirements. CORE provides real-time visibility into performance by work order, part number, machine, operation, line, shift, or production process. This helps teams identify bottlenecks, downtime, process variation, quality losses, and schedule risks before they affect delivery. NEXACTO can apply product-specific AI vision checks to verify correct component placement, assembly conditions, labels, markings, and other visible requirements. ARIS provides guided work instructions, first-article procedures, engineering-change guidance, and troubleshooting knowledge directly to the workforce. Together, Intelycx helps aerospace teams execute complex builds more consistently, preserve critical knowledge, improve traceability, and reduce the operational risk associated with highly variable production.

Yes. Intelycx is designed to complement the systems aerospace manufacturers already use for planning, engineering, quality, and production control. CORE integrates through REST APIs, OPC UA, MQTT, and other available connectors to bring together data from CNC machines, PLCs, test equipment, MES, ERP, PLM, QMS, maintenance systems, and industrial data historians. It converts disconnected operational data into real-time visibility for operations, engineering, quality, and maintenance teams. NEXACTO connects with PLCs and production controls to support PASS/FAIL decisions, reject handling, alerts, and supervisor-review workflows. ARIS makes approved work instructions, engineering documents, maintenance procedures, training content, and troubleshooting knowledge accessible in the flow of work. This creates a practical digital thread while preserving existing systems of record.

Intelycx helps aerospace organizations improve production-asset reliability, maintenance execution, and access to service knowledge. CORE monitors critical equipment performance across machining, assembly, test, inspection, and support operations, identifying downtime patterns, recurring alarms, process variation, and maintenance-related losses. This helps maintenance teams prioritize work based on actual operational impact. NEXACTO can support visual verification during assembly, repair, and inspection for defined requirements such as part presence, placement, labels, markings, and visible conditions. ARIS gives maintenance and service personnel immediate access to approved maintenance procedures, diagnostic guidance, service bulletins, and prior corrective actions. Intelycx can complement existing MRO and asset-management systems by connecting operational context to the work performed, reducing troubleshooting time and supporting more consistent maintenance and repair execution.

The ROI of Intelycx is driven by measurable improvements in production performance, quality, equipment uptime, and workforce execution. Aerospace manufacturers can create value by reducing unplanned downtime, rework, quality escapes, inspection delays, changeover losses, schedule risk, and time spent locating approved technical guidance. CORE identifies the equipment, process, and workflow losses that have the greatest impact on throughput and delivery. NEXACTO helps prevent visible assembly, labeling, marking, and packaging defects from reaching downstream operations or final inspection. ARIS standardizes work and provides faster access to engineering, quality, and troubleshooting knowledge. A focused pilot—such as a machining cell, assembly operation, test station, or final-inspection area—can establish baseline measures for OEE, cycle time, first-pass yield, downtime, defect rates, and labor effort to create a credible case for expansion.