OEE & KPI Analytics
Real-time performance insight - as production happens. Intelycx CORE delivers real-time OEE and operational KPIs across machines, lines, and plants - giving teams instant visibility into performance, availability, and quality while there’s still time to act.
Problem
The problem: KPIs arrive too late to matter
In many factories, OEE and performance metrics are still:
- Calculated at the end of the shift or day
- Based on manual reports and spreadsheets
- Reconciled after production is already finished
- Different depending on who prepared the report
Solution
The solution: real-time OEE and KPIs - live on the shop floor
Intelycx CORE calculates and updates OEE and KPIs continuously, using real-time data from connected machines and manual inputs where automation is not available. As production runs, teams can see:
OEE updating live
Performance drops as they happen
Availability losses during the shift
Quality impact reflected immediately
Solution
One KPI framework across all machines
Factories rarely operate only modern, connected equipment.
Intelycx CORE delivers consistent OEE and KPI logic across:
- Fully automated machines
- Semi-connected lines
- Manual legacy equipment
KPIs are:
- Calculated using the same logic
- Displayed in the same dashboards
- Comparable across machines, lines, and shifts
Oversight
From visibility to action - during the shift
Real-time KPIs change how teams operate:
- Supervisors react immediately to performance drops
- Operators receive faster feedback
- Engineers spot recurring losses earlier
- Managers see plant-wide efficiency at a glance
Instead of asking “What went wrong yesterday? ”teams can ask “What’s happening right now – and what should we do?”
Intelligence
Designed for every role on the floor
Operators
Immediate feedback on performance and output.
Shift leaders
Live visibility into events, downtime, and efficiency during the shift.
Engineers & CI teams
Reliable, high-resolution KPI data for root-cause analysis and improvement.
Plant managers
Unified, real-time performance across machines, lines, and shifts.
Everyone works from the same numbers – at the same time.
Platform
Built on the Intelycx CORE platform
OEE & KPI Analytics is powered by Intelycx CORE:
Data from connected and manual sources
Calculated in real time
Unified in the cloud
Delivered through role-based dashboards
Outcomes
What teams see - in real time
With OEE & KPI Analytics, teams gain live visibility into:
Availability - runtime, downtime, and stop patterns
Performance - actual vs expected output
Quality - scrap, rejects, and yield impact
Production counts - good parts, total parts
Reality
A foundation for advanced analytics and AI
Real-time KPIs don’t stop at dashboards.
They feed directly into:
- Root-cause & event analysis
- Alerts and workflow automation
- Digital Lean and compliance processes
- Predictive and prescriptive insights surfaced through ARIS
OEE & KPI Analytics is the starting point for smarter, more autonomous operations.
What manufacturers typically gain
Factories using real-time OEE and KPI Analytics typically see:
5-20%
Potential OEE uplift
Reduced
Performance losses during the shift
Fewer
Reporting gaps and manual errors
Why Intelycx
- Real-time, not batch reporting
- Unified KPIs across manual and automated lines
- Designed for mixed-machine environments
- Scales from one line to entire plants
2,000+
connected machines
Turn KPIs into real-time decisions
Don’t wait until the shift ends to understand performance.