A SCALABLE, LIGHTWEIGHT ARCHITECTURE, LEVERAGING CUTTING-EDGE TECHNOLOGIES TO DELIVER ON THE PROMISE OF INDUSTRY 4.0
EMPOWERING MANUFACTURERS WITH UNPRECEDENTED EFFICIENCY, FLEXIBILITY, AND RESPONSIVENESS TO CREATE RAPID VALUE
INTELYCX
EDGE
an aggregator of data
communicates with 200+ types of devices: PLCs, PACs, database servers, etc.
Collects high frequency and low frequency data
ETL on the Edge to reduce server load and optimize cost
COLLECT
INTELYCX
CLOUD
Data storage
Back-up and redundancy
Auto Scaling for performance
Anomaly detection in near real time
Alerting and notification engine
Workflow engine
COLLATE
INTELYCX
APP
Custom Dashboards
Analytics and Reporting
Ticketing Module
Help Module
IoT Module
Alarms and Notification module
Digital Forms
CONSUME
INTELYCX
EDGE
This cutting-edge platform unlocks the full potential of industrial data, seamlessly bridging the gap between legacy systems and modern IoT devices.
EDGE is designed to effortlessly capture, harmonize, and transform an ever-expanding universe of operational data with it’s advance technology, tailored for today’s industrial IoT landscape.
Delivering unmatched flexibility and scalability, this system flawlessly integrates with a myriad of hardware controllers, empowering organizations to unlock the full potential of their data and drive real- time insights and optimization across their operations.
The EDGE boasts versatile connectivity, offering seamless integration with a plethora of protocols such as Modbus, OPC UA, EthernetIP, and proprietary Allen Bradley DH485/DH+ alongside Siemens S7 and MTConnect, among others, facilitating robust machine control.
Furthermore, it extends its communication capabilities to SQL-based systems and leverages RESTful APIs for efficient interaction with databases and computing networks.
LEVEL 1
PERFORMANCE MONITORING
THE WHAT: LEVEL 1 is all about grasping What’s happening and providing actionable information across all layers of the organization.
In a hyper-competitive landscape, real-time data visibility is the ultimate game-changer. By harnessing the power of advanced edge technology, this solution empowers organizations to unlock the hidden potential of their data streams, shedding light on crucial KPIs for informed decision-making and unparalleled transparency.
With its dynamic architecture, the EDGE acts as a conduit between enterprise systems and equipment controllers, OPC UA servers, data historians, bespoke systems, etc. seamlessly collecting target and actual run rates.
The EDGE connects with ERP / MES systems to gather target information and real time data from either the machine controller or OPC UA / data historian servers to gather real time performance data.
These data sets are used to compute Overall Equipment Effectiveness (OEE) / Asset Utilization, Total Loss Analysis into a unified cloud repository, crafting a comprehensive data landscape primed for data- driven action.
LEVEL 2
Alarm and Quality Codes
THE WHY: LEVEL 2 helps with understanding of the various reasons for efficiency losses. Helps organizations to mitigate them, thus enhancing operational resilience and driving cost savings.
Performance monitoring, coupled with monitoring of equipment downtime and quality events, provides critical insights for identifying and addressing operational inefficiencies in real-time.
This proactive approach helps organizations anticipate and mitigate losses, enhancing operational resilience and driving cost savings
The high-frequency data collection ensures no data gets left behind, providing a comprehensive and accurate picture of operations in real-time.
Level 2 analytics serve as a powerhouse of insights, delivering valuable and actionable intelligence that is pivotal for ongoing continuous improvement initiatives.
This advanced analytical layer is instrumental in increasing equipment dependability, reducing downtime, elevating quality benchmarks, and minimizing waste in processes.
LEVEL 3
IoT Monitoring
THE HOW: In essence, LEVEL 3 is like a sentinel, constantly monitoring the health of the equipment and intervening when necessary to ensure the equipment remains in top condition.
While Performance monitoring, coupled with monitoring of equipment downtime and quality events provides the What and Why, a different set of tools are needed to have a deeper understanding of the equipment health and long-term performance trends.
The EDGE plays an essential role in this process, gathering sensor data from each equipment cycle in a discrete process or at a steady pace in a continuous process. This raw data is then published to the centralized cloud, creating a single source of truth for the organization.
The IoT module is at the forefront of innovation, equipped with sophisticated technology to execute real-time Statistical Process Control (SPC), detect anomalies instantaneously, and notify engineering teams promptly. This proactive alert system empowers engineers to take early action, effectively circumventing potential long-term critical issues.
The EDGE transfers all data to a unified cloud repository. Cloud-based storage enables accessibility, scalability, and security, unlocking new frontiers of insights and transforming data into a powerful driver of growth and innovation.
Data integrity is paramount, and the Edge ensures that with its eagle-eyed monitoring of all connections. Any potential hiccups are swiftly identified and rectified, safeguarding the accuracy and reliability of your data. This rigorous approach instills unshakeable trust in your data ecosystem, fueling bold decision-making and fueling progress.
INTELYCX
CLOUD
Harness the power of data with INTELYCX’s cutting-edge CLOUD technology. Our centralized data repository serves as the brain of our platform, enabling advanced analytics and insights. Powered by cloud storage, our technology delivers unparalleled flexibility, scalability, and security, unleashing limitless possibilities. Drive growth and progress with Intelycx and unlock the full potential of your organization.
Trust your data with INTELYCX’s robust data integrity and redundancy features, designed to protect your data from loss and corruption. Enjoy peace of mind knowing your insights are always accurate and reliable. Plus, with our flexible deployment options, choose the CLOUD model that best fits your business needs – PaaS or SaaS. Unleash digital transformation with INTELYCX’s agile architecture!
INTELYCX
APP
INTELYCX’s APP delivers a world of possibilities with its advanced analytics and insights. All the features and tools are just three clicks. It’s efficient UX, frees up time for the user to focus on what matters most – achieving results.
This state-of-the-art APP is the master of real-time data delivery, supplying up-to-the-moment information to users across the globe. This helps in enabling seamless decision-making and swift action, all based on a single, unerring source of truth. It’s a symphony of precision, enabling a new level of global collaboration and efficiency, all in the palm of your hand.
The unlimited user license model makes it possible for teams to collaborate like never before, breaking down silos and creating a culture of innovation that can spread throughout the organization. And as the business expands, the modular design allows the app to flex with it, delivering lightning-fast analytics without bogging down resources. It’s the ultimate tool for teams looking to transform and thrive in today’s fast-paced digital world.