INTELYCX CORE
Every machine.One living system.
Connect your factory floor. See your operations in real time. Build the data foundation for what comes next.
THE CHALLENGE
How Can You Unlock AI-Driven Insightsfrom All Your Machinery?
Intelycx CORE, the machine connectivity platform built for ai for manufacturing, unlocks AI-driven insights by connecting every machine on your factory floor into a single, standardized stream of real-time industrial data that feeds directly into your analytics and AI applications, making manufacturing data integration possible from day one.
Most manufacturers operate with 15 to 30 years of mixed equipment on their shop floor. A 2024 Siemens survey confirmed that unplanned downtime now costs automotive manufacturers $2.3 million per hour, a figure that has more than doubled since 2019. The root cause is rarely a machine failure in isolation. It is the inability to see, in real time, what every machine is doing and why.
15–30 yrs
Average equipment age on factory floors
$2.3M/hr
Cost of unplanned downtime for manufacturers
2x
Increase in downtime costs since 2019
MEASURABLE RESULTS
Why Choose CORE for Machine Connectivity?
CORE is the machine connectivity platform offering universal IIoT connectivity, seamless manufacturing integration, and easy data interpretation for everyone in your organization.
Connect Everything Easily
Universal Machine Connectivity
Connect any machine, old or new, from CNC to IoT, with CORE—no complex coding needed.
Deploy Rapidly
Quick Setup, Minimal Disruption
Get insights in days, not months. CORE's fast setup lets you start making data-driven decisions right away with minimal disruption.
Understand Your Data
Instant, Easy-to-Interpret Insights
CORE delivers clear, actionable insights for everyone—from shop floor operators to boardroom executives.
Why Can't You Get Clear, Actionable Insights from Your Factory Floor?
Out of reach
Many manufacturers struggle to gain insights from factory floors because of outdated machine integration, viewing data integration as only an IT task, and isolated OEE software, limiting downtime reduction and OEE gains.
The problem
Old CNC machines don’t connect with modern PLCs, so your ERP misses real-time shop data. OEE is manually calculated from old shift reports, MES data isn’t available to SCADA, and quality records sit in outdated spreadsheets.
The issue
This is an architecture issue, not a tech failure: factories use machines from different eras with incompatible protocols like OPC UA, MQTT, and Modbus, causing data to exist but remain inaccessible.
What is a Machine Connectivity Platform?
A machine connectivity platform links all factory machines and systems to a unified data model for seamless integration. Intelycx CORE serves as your factory's hub, connecting any machine and standardizing data with shared units and metadata. This clean, real-time data powers your ERP, MES, SCADA, analytics, and AI systems, providing the foundation for an AI-ready factory.
How Quickly Can You ConnectYour Machines and See Value?
Most Intelycx CORE customers get real-time insights within 2-3 weeks, with fast setup and no production downtime or new equipment costs.
Unlike others needing months of setup, CORE delivers value from day one with rapid deployment. The process follows three steps:
Connect
Plug CORE into your machines. Its universal connectors support OPC UA, MQTT, MTConnect, Modbus, PROFINET, and more—no coding needed. CORE links legacy equipment to IIoT networks for monitoring and data access without replacement.
Standardize
CORE automatically standardizes all your data into a single, unified model. All your machines speak the same language.Spindle speed from a 1995 Mazak and cycle time from a 2023 DMG Mori are normalized, tagged, and stored in the same time-series format.
Analyze
Instant insights are available to your entire team. Real-time visibility into production, quality, and performance. Data understandable by all, from machine operators to VPs reviewing plant-wide OEE.
What Key Capabilities Should a
Machine Connectivity Platform
Have?
A machine connectivity platform needs five key features: universal connectivity software, real-time data standardization for integration, seamless system integration, built-in OEE software, and predictive maintenance via clean, continuous machine data.
Universal Machine Connectivity.
CORE links all manufacturing equipment—from legacy CNCs and PLCs to modern IoT sensors—without complex coding. It supports major protocols like OPC UA, MQTT, Modbus, and more, ensuring every machine fits into your data strategy.
Real-Time Data Standardization.
All data flows into a single, unified model, eliminating fragmented data and ensuring every machine reading is timestamped, contextualized, and normalized the moment it enters CORE, so your analytics and AI applications always work with clean, consistent data.
Seamless System Integration.
CORE integrates with your existing ERP, MES, SCADA, and other enterprise systems, ensuring your manufacturing data flows where it needs to go without duplication or manual reconciliation.
Instant, Easy-to-Interpret Insights.
Data is presented in a way that makes sense to everyone, from operators to executives. No data science degree required. Real-time OEE, machine status, production counts, and quality metrics surface in formats that drive immediate action at every level of the organization.
Scalable Foundation.
Whether you are managing one production line or a global network of factories, CORE grows with you. The architecture supports expansion from a single site to multi-plant deployments without re-implementation or data migration.
What Systems DoesCORE Integrate With?
CORE enables seamless enterprise manufacturing integration by linking ERP, MES, and SCADA systems. It offers real-time, bidirectional MES data exchange without custom middleware or costly services, fitting smoothly into your current tech stack.
CORE's system-agnostic design allows real-time, two-way data flow between CORE and your enterprise systems, automatically updating your ERP and MES. If your system isn't listed, CORE can integrate with custom solutions—contact our integration team for details.
| Solution Type | Deployment Time | Scope | Cost | AI-Ready |
|---|---|---|---|---|
| Fragmented Tools | Weeks per tool | Single function | Low per tool, high in aggregate | No |
| Complex Enterprise Systems | 6-18 months | Full stack | High: requires extensive IT resources | Partially |
| Intelycx CORE | 2-3 weeks | Unified: connectivity + standardization + integration | Mid-market accessible | Yes: clean data from day one |
FULL VALUE CHAIN COVERAGE
How Does a Data FoundationEnable Advanced AI?
Clean, real-time data is essential for AI to make accurate predictions. Without it, analytics lag and AI loses effectiveness. CORE ensures reliable, standardized data for dependable AI and predictive maintenance.
ARIS
- Is Intelycx's AI-powered workforce guidance system.
- Built on the real-time data stream that CORE provides, ARIS delivers step-by-step operator guidance, accelerates employee onboarding by 40%, and reduces errors on complex assembly and machining tasks.
- ARIS manages frequent model changeovers and new vehicle program launches without extended ramp-up
- ARIS cannot function without the real-time machine data that CORE delivers.
NEXACTO
- Is Intelycx's autonomous quality control system.
- It uses AI-powered visual inspection to detect manufacturing defects as small as 250 microns, maintaining FDA and ISO compliance standards. NEXACTO's detection accuracy depends entirely on the clean, real-time production data that CORE standardizes and delivers.
- Together, CORE, ARIS, and NEXACTO form a complete smart manufacturing platform: CORE connects and standardizes, ARIS guides and trains, and NEXACTO inspects and protects.
Proven Results
What Results Can You Expect from a Unified Data Layer?
Manufacturers using Intelycx CORE as their unified data layer see reduced downtime, ongoing OEE improvements via built-in monitoring, and robust data infrastructure for performance analytics—often within 30 days—supporting data-driven decisions across the organization.
Reduce Unplanned Downtime.
Connecting machinery and monitoring real-time data lets manufacturers predict failures, cutting downtime by up to 40%. One hour of unplanned downtime in automotive manufacturing costs $2.3 million. Detecting issues 20 minutes early covers a year of CORE deployment costs.
Improve OEE
Accurate real-time data lets manufacturers calculate true OEE and spot improvements, boosting OEE by 15-25%. Manual OEE methods cause 10-15% errors and delay fixes by hours or days.
Enable Predictive Maintenance
CORE provides the data foundation that allows predictive maintenance models to work, shifting operations from reactive to proactive maintenance. Predictive maintenance requires continuous, high-frequency machine data. CORE delivers it.
Who Trusts Intelycx to PowerTheir Digital Transformation?
Intelycx is trusted by manufacturers across automotive, pharmaceutical, electronics, and aerospace industries who rely on CORE as their manufacturing data integration software foundation.
CORE supports all digital stages, from initial connectivity to full AI deployment, and helps customers achieve measurable results: connected 500 or more machines, deployed oee software manufacturing solutions across entire production floors in 3 weeks, and achieved a 30% reduction in downtime within the first quarter of operation.
Intelycx's manufacturing focus is not incidental. Every product in the Intelycx ecosystem, including CORE, ARIS, and NEXACTO, was designed specifically for the challenges of the factory floor. The result is a platform that speaks the language of manufacturing operations, not generic enterprise IT.
Read Case Studies
"Intelycx CORE gave us real-time visibility into ourentire production floor for the first time. We connectedall our machines in under 3 weeks and saw ameasurable improvement in OEE within the first month.”
How Can We Learn More About theFuture of Manufacturing?
Intelycx publishes practical resources on manufacturing intelligence software, ai for manufacturing, digital transformation strategy, and industry 4.0 implementation that go beyond product documentation to address the strategic and operational challenges that manufacturing leaders face.
"The Mid-Market Manufacturer's Guide to Machine Connectivity: Speed vs. Complexity"
This whitepaper examines why mid-market manufacturers need a different connectivity approach than enterprise players, and how to evaluate machine connectivity software without getting locked into a multi-year implementation
Read the Whitepaper"How to Bridge the OT/IT Gap: A Unified Data Strategy"
A practical guide to closing the gap between operational technology on the shop floor and information technology in the enterprise, with a step-by-step framework for building a unified data architecture
Read the Whitepaper"Predictive Maintenance 101: From Data to Insights”Machine Connectivity: Speed vs. Complexity"
An introduction to predictive maintenance for manufacturers who are ready to move beyond scheduled maintenance but are not sure where to start. Covers data requirements, model types, and implementation sequencing.
Read the Whitepaper"Why Easy Data Interpretation Matters: Democratizing Manufacturing Intelligence"
An exploration of why manufacturing analytics platforms fail when they require data science expertise to operate, and how to build a data culture that empowers every person on the floor.
Read the WhitepaperWhat Kind of Support Can YouExpect During Implementation?
Intelycx provides dedicated implementation support from initial setup through full deployment, ensuring that every customer achieves the quick setup and minimal disruption that CORE is designed to deliver. Customer success is not a post-sale afterthought at Intelycx. It is built into every stage of the deployment process.
Implementation Support
Our implementation team guides you through every step, from initial setup to full deployment. A named implementation engineer is assigned to your project from day one.
Training and Onboarding
We offer thorough training so your team can use CORE confidently from day one, covering dashboards, reporting, and configuration.
Ongoing Technical Support
Our support team is ready to help with questions and issues, connecting you directly to engineers familiar with your setup.
Success Metrics
We help set success metrics and track progress toward your goals. Before deployment, we establish baseline OEE, downtime, and data latency to measure CORE's impact.
Ready to Build Your Factory's Data Foundation?
See how CORE cuts downtime and enables data-driven decisions with real-time factory monitoring. Scale your digital transformation from one line to a global network.