The Platform That Connects All Your Machines and Delivers Instant Insights
Intelycx CORE connects legacy and modern equipment through one machine connectivity platform, turning fragmented factory data into clear, real-time operational insight. Move from data silos to confident action in days - not months.
How Can You Unlock AI-Driven Insights from All Your Machinery?
Intelycx CORE, the machine connectivity platform built for ai for manufacturing, unlocks AI-driven insights by connecting every machine on your factory floor into a single, standardized stream of real-time industrial data that feeds directly into your analytics and AI applications, making manufacturing data integration possible from day one.
Most manufacturers operate with 15 to 30 years of mixed equipment on their shop floor. A 2024 Siemens survey confirmed that unplanned downtime now costs automotive manufacturers $2.3 million per hour, a figure that has more than doubled since 2019. The root cause is rarely a machine failure in isolation. It is the inability to see, in real time, what every machine is doing and why.
MEASURABLE RESULTS
One Platform for Complete Operational Visibility
Most factory floors run on machines, protocols, and systems built in different eras. CORE connects them all – from legacy CNCs and PLCs to modern sensors and IIoT equipment—without forcing you to replace productive assets or build complex custom integrations.
Connect Everything Easily
Universal Machine Connectivity
Connect any machine, old or new, from CNC to IoT, with CORE—no complex coding needed.
Deploy Rapidly
Quick Setup, Minimal Disruption
Get insights in days, not months. CORE's fast setup lets you start making data-driven decisions right away with minimal disruption.
Understand Your Data
Instant, Easy-to-Interpret Insights
CORE delivers clear, actionable insights for everyone—from shop floor operators to boardroom executives.
Why Can't You Get Clear, Actionable Insights from Your Factory Floor?
Many manufacturers struggle to gain actionable insights from their factory floors. This is because legacy machine integration lacks standardization, data integration is often treated as an IT project rather than an operational priority, and OEE software is deployed in isolation. As a result, downtime reduction goals and OEE improvements remain out of reach.
The problem is structural. Legacy CNC machines cannot talk to modern PLCs. Your ERP system does not know what is happening on the shop floor in real time. Your OEE is calculated manually from shift reports and is always outdated by the time it reaches a decision-maker. Meanwhile, your MES holds production data that your SCADA system cannot access, and your quality records live in a spreadsheet that no one updates consistently.
This isn’t a tech failure but an architecture issue: most factories predate Industry 4.0 and run machines from different eras with incompatible protocols like OPC UA, MQTT, and Modbus. This mix creates operational blindness—data exists but can’t be accessed or used.
What is a Machine Connectivity Platform?
A machine connectivity platform links all factory machines and systems to a unified data model for seamless integration. Intelycx CORE serves as your factory’s hub, connecting any machine and standardizing data with shared units and metadata. This clean, real-time data powers your ERP, MES, SCADA, analytics, and AI systems, providing the foundation for an AI-ready factory.
How Quickly Can You Connect Your Machines and See Value?
Unlike others needing months of setup, CORE delivers value from day one with rapid deployment. The process follows three steps:
Most Intelycx CORE customers get real-time insights within 2-3 weeks, with fast setup and no production downtime or new equipment costs.
Most customers get real-time insights within 2-3 weeks, with fast setup and no production downtime.
Connect
Plug CORE into your machines. Its universal connectors support OPC UA, MQTT, MTConnect, Modbus, PROFINET, and more—no coding needed. CORE's adapter layer links legacy equipment to IIoT networks, enabling machine monitoring and unlocking data without replacement.
Plug CORE into your machines using universal connectors (OPC UA, MQTT, MTConnect, Modbus, PROFINET) — no coding needed.
Standardize
CORE automatically standardizes all your data into a single, unified model. All your machines speak the same language. Spindle speed from a 1995 Mazak and cycle time from a 2023 DMG Mori are normalized, tagged, and stored in the same time-series format.
CORE standardizes all your data into a single, unified model so every machine speaks the same language.
Analyze
Instant insights are available to your entire team. Real-time visibility into production, quality, and performance. Data understandable by all, from machine operators to VPs reviewing plant-wide OEE.
Instant, real-time insights into production, quality, and performance — understandable by everyone on your team.
What Key Capabilities Should a Machine Connectivity Platform Have?
A machine connectivity platform needs five key features: universal connectivity software, real-time data standardization for integration, seamless system integration, built-in OEE software, and predictive maintenance via clean, continuous machine data.
A machine connectivity platform needs five key features: universal connectivity software, real-time data standardization, seamless system integration, built-in OEE software, and predictive maintenance.
Universal Machine Connectivity.
CORE links all manufacturing equipment—from legacy CNCs and PLCs to modern IoT sensors—without complex coding. It supports major protocols like OPC UA, MQTT, Modbus, and more, ensuring every machine fits into your data strategy.
CORE links all manufacturing equipment—from legacy CNCs and PLCs to modern IoT sensors—without complex coding.
Real-Time Data Standardization.
All data flows into a single, unified model, eliminating fragmented data and ensuring every machine reading is timestamped, contextualized, and normalized the moment it enters CORE, so your analytics and AI applications always work with clean, consistent data.
All data flows into a single, unified model, so your analytics and AI applications always work with clean, consistent data.
Seamless System Integration.
CORE integrates with your existing ERP, MES, SCADA, and other enterprise systems, ensuring your manufacturing data flows where it needs to go without duplication or manual reconciliation.
CORE integrates with your existing ERP, MES, SCADA, and other enterprise systems without duplication or manual reconciliation.
Instant, Easy-to-Interpret Insights.
Data is presented in a way that makes sense to everyone, from operators to executives. No data science degree required. Real-time OEE, machine status, production counts, and quality metrics surface in formats that drive immediate action at every level of the organization.
Data is presented in a way that makes sense to everyone, from operators to executives — no data science degree required.
Scalable Foundation.
Whether you are managing one production line or a global network of factories, CORE grows with you. The architecture supports expansion from a single site to multi-plant deployments without re-implementation or data migration.
Whether you are managing one production line or a global network of factories, CORE grows with you.
What Systems Does CORE Integrate With?
CORE enables seamless enterprise manufacturing integration by linking ERP, MES, and SCADA systems. It offers real-time, bidirectional MES data exchange without custom middleware or costly services, fitting smoothly into your current tech stack.
CORE’s system-agnostic design allows real-time, two-way data flow between CORE and your enterprise systems, automatically updating your ERP and MES. If your system isn’t listed, CORE can integrate with custom solutions—contact our integration team for details.
WHY INTELYCX
How Does a Data Foundation Enable Advanced AI
Clean, real-time data is essential for AI to make accurate predictions. Without it, analytics lag and AI loses effectiveness. CORE ensures reliable, standardized data for dependable AI and predictive maintenance.
CORE powers two advanced AI applications within the Intelycx ecosystem:
ARIS
- Is Intelycx's AI-powered workforce guidance system.
- Built on the real-time data stream that CORE provides, ARIS delivers step-by-step operator guidance, accelerates employee onboarding by 40%, and reduces errors on complex assembly and machining tasks.
- ARIS manages frequent model changeovers and new vehicle program launches without extended ramp-up
- ARIS cannot function without the real-time machine data that CORE delivers.
NEXACTO
- Is Intelycx's autonomous quality control system.
- It uses AI-powered visual inspection to detect manufacturing defects as small as 250 microns, maintaining FDA and ISO compliance standards. NEXACTO's detection accuracy depends entirely on the clean, real-time production data that CORE standardizes and delivers.
- Together, CORE, ARIS, and NEXACTO form a complete smart manufacturing platform: CORE connects and standardizes, ARIS guides and trains, and NEXACTO inspects and protects.
What Results Can You Expect from a Unified Data Layer?
What Results Can You Expect from a Unified Data Layer?
Manufacturers using Intelycx CORE as their unified data layer see reduced downtime, ongoing OEE improvements via built-in monitoring, and robust data infrastructure for performance analytics—often within 30 days—supporting data-driven decisions across the organization.
Connecting machinery and monitoring real-time data lets manufacturers predict failures, cutting downtime by up to 40%. One hour of unplanned downtime in automotive manufacturing costs $2.3 million. Detecting issues 20 minutes early covers a year of CORE deployment costs.
Connecting machinery and monitoring real-time data lets manufacturers predict failures, cutting downtime by up to 40%.
Accurate real-time data lets manufacturers calculate true OEE and spot improvements, boosting OEE by 15-25%. Manual OEE methods cause 10-15% errors and delay fixes by hours or days.
Accurate real-time data lets manufacturers calculate true OEE and spot improvements, boosting OEE by 15-25%.
CORE provides the data foundation that allows predictive maintenance models to work, shifting operations from reactive to proactive maintenance. Predictive maintenance requires continuous, high-frequency machine data. CORE delivers it.
CORE provides the data foundation that allows predictive maintenance models to work, shifting operations from reactive to proactive.
Who Trusts Intelycx to Power Their Digital Transformation?
Intelycx is trusted by manufacturers across automotive, pharmaceutical, electronics, and aerospace industries who rely on CORE as their manufacturing data integration foundation.
In one recent case, a global medical device manufacturer used CORE to rescue a new product launch that was stuck at 30–40% OEE with a 30% scrap rate. Within a few months, uptime exceeded 80% and scrap dropped to under 1% — without replacing a single machine.
CORE supports all digital maturity stages — from initial connectivity to full AI deployment, helping customers achieve measurable, real-world results from the first weeks of deployment.
How Can We Learn More About the Future of Manufacturing?
"What Is Overall Equipment Effectiveness (OEE)?"
"Understanding the Six Big Losses in Lean Manufacturing"
"Yield Loss in Manufacturing"
"What is Smart Manufacturing? Definition, Examples, Benefits & Strategy"
What Kind of Support Can You Expect During Implementation?
Intelycx provides dedicated implementation support from initial setup through full deployment, ensuring that every customer achieves the quick setup and minimal disruption that CORE is designed to deliver. Customer success is not a post-sale afterthought at Intelycx. It is built into every stage of the deployment process.
Implementation Support
Our implementation team guides you through every step, from initial setup to full deployment. A named implementation engineer is assigned to your project from day one.
Training and Onboarding
We offer thorough training so your team can use CORE confidently from day one, covering dashboards, reporting, and configuration.
Ongoing Technical Support
Our support team is ready to help with questions and issues, connecting you directly to engineers familiar with your setup.
Success Metrics
We help set success metrics and track progress toward your goals. Before deployment, we establish baseline OEE, downtime, and data latency to measure CORE's impact.
Ready to Build Your Factory's Data Foundation?
See how CORE cuts downtime and enables data-driven decisions with real-time factory monitoring. Scale your digital transformation from one line to a global network.